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Fort Worth Pallets

CustomPallets

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Custom Solutions

Your Vision, Our Expertise

When standard sizes don't fit your needs, our custom pallet manufacturing division delivers solutions designed specifically for your application. Any size, any configuration, engineered for your requirements.

Any Size

From small specialty pallets to oversized options, we can build any dimensions you need. No project is too big or too small.

Custom Configuration

Two-way, four-way entry, block or stringer design - configured specifically for your handling equipment and operational needs.

Load Capacity

Engineered for your specific weight requirements, from light-duty display pallets to extra heavy industrial applications.

Customization Options

Dimensions

  • Any length and width
  • Variable heights
  • Oversized pallets
  • Miniature pallets
  • Odd shapes

Construction

  • Stringer or block design
  • Two-way or four-way entry
  • Single or double deck
  • Reversible options
  • Wing pallets

Materials

  • Hardwood or softwood
  • Mixed species
  • Heat-treated lumber
  • Kiln-dried wood
  • Recycled materials

Load Capacity

  • Light duty (1,000 lbs)
  • Standard (2,500 lbs)
  • Heavy duty (5,000+ lbs)
  • Extra heavy (10,000+ lbs)
  • Custom engineered
Our Process

How Custom Pallets Work

From initial consultation to delivery, we guide you through every step of the custom pallet process.

1
Day 1

Consultation

Share your requirements - product dimensions, weight, handling equipment, and use case. We'll ask questions to fully understand your needs.

2
Day 2-3

Design

Our team creates specifications optimized for your application, considering load distribution, handling, and material efficiency.

3
Day 3-4

Quote

Receive detailed pricing based on materials, quantity, and any special requirements like heat treatment or finishing.

4
Day 5-7

Prototype

For complex designs, we build a sample pallet for your approval and testing before full production.

5
1-2 weeks

Production

Once approved, we manufacture your order with rigorous quality control throughout the process.

6
As scheduled

Delivery

Your custom pallets are delivered on your schedule, with ongoing reorder support for repeat orders.

Industries

Industries We Serve

Custom pallets solve unique challenges across many industries.

Aerospace

Custom pallets for aircraft parts, engines, and aerospace components.

Oversized dimensionsHigh load capacityPrecision fit

Automotive

Specialized pallets for auto parts, engines, and assembly line operations.

Specific footprintsHeavy dutyReturnable designs

Heavy Equipment

Extra-strong pallets for machinery and industrial equipment.

Extra heavy capacityReinforced designCustom shapes

Retail Display

Display-ready pallets for store floors and point-of-sale.

Quarter palletsAesthetic finishSpecific branding

Cold Storage

Pallets designed for freezer and refrigerated environments.

Moisture resistantTemperature stableHygienic design

E-Commerce

Optimized pallets for fulfillment centers and shipping.

Conveyor compatibleLightweightStackable

Custom Project Examples

Here are some examples of custom pallet solutions we've created for clients.

Oversized Machinery Pallet

72" x 60" heavy-duty
Challenge: Client needed pallets for CNC machinery weighing 8,000+ lbs
Solution: Engineered extra-heavy block pallet with reinforced stringers and full deck coverage
Result: Successfully shipping heavy equipment internationally

Display Quarter Pallets

24" x 20" lightweight
Challenge: Retailer wanted pallets for in-store product displays
Solution: Built lightweight, attractive pallets that fit retail aisles and look good on the floor
Result: Deployed across 200+ retail locations

Cold Storage Pallet

48" x 40" moisture-resistant
Challenge: Food distributor needed pallets for -20°F freezer storage
Solution: Selected moisture-resistant hardwood with extra spacing for air circulation
Result: Reduced pallet failure rate by 80%

Export Crate Pallet

52" x 44" ISPM-15 certified
Challenge: Manufacturer needed exact fit for shipping crates to Europe
Solution: Custom dimensions with four-way entry and heat treatment certification
Result: Zero customs delays due to pallet issues
Pricing

Custom Pallet Pricing

Custom pallet pricing varies based on several factors. Here's what influences the cost:

  • Dimensions - larger pallets require more material
  • Load capacity - heavier loads need reinforced construction
  • Quantity - larger orders have better per-unit pricing
  • Wood type - hardwood costs more than softwood
  • Complexity - special features add to the price
  • Certification - ISPM-15 treatment is an additional cost

Typical Price Ranges

Simple custom sizes$10-15 per pallet
Standard custom builds$15-25 per pallet
Heavy-duty industrial$25-50 per pallet
Specialized designs$50+ per pallet

* Prices are estimates and vary based on specifications. Contact us for an accurate quote.

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Frequently Asked Questions

Common questions about custom pallet orders

What's the minimum order for custom pallets?

Minimum orders vary based on complexity. Standard custom sizes start at 25 pallets. Highly specialized designs may require 50+ units. Contact us to discuss your specific needs - we'll work with you to find a solution.

How long does it take to get custom pallets?

Simple custom sizes can be ready in 5-7 business days. Complex designs requiring prototyping and approval typically take 2-3 weeks. Rush orders are available for an additional fee.

Can you match existing pallets we're already using?

Yes! Send us a sample or detailed measurements, and we can replicate your existing design. This is common for companies needing replacement pallets that match their current inventory.

Do you offer ongoing custom pallet programs?

Absolutely. Many customers set up recurring orders for their custom pallets. We keep your specifications on file for consistent quality and can set up scheduled deliveries.

Can custom pallets be heat-treated for export?

Yes, all our custom pallets can be ISPM-15 heat treated and stamped for international shipping. Just specify this requirement when ordering.

What if my custom design doesn't work?

That's why we recommend prototyping for complex designs. If the initial design needs adjustment, we'll work with you to modify it until it meets your requirements.

Let's Build Your Perfect Pallet

Share your specifications with us and we'll provide a detailed quote with production timeline. No obligation, just expert advice.

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